Detailed infrastructure Facilities & Explore the equipment, process support and control practices available across our two specialised production units.
Unit 1 Industrial painting & head office Unit 2 Phosphating, powder & special coatings 01
Unit 1 Indoor grit blasting 13 ft × 13 ft × 13 ft double-door booth using aluminium-oxide grit or premium garnet, with a 15-tonne transfer trolley.
13 ft × 13 ft × 13 ft double-door blasting booth 15-tonne transfer trolley for component movement Aluminium-oxide grit or premium garnet as applicable Surface cleanliness and profile prepared to the specified coating requirement Discuss this capability → 02
Unit 1 Conveyor painting booths Two dry conveyor booths with 72-hook and 32-hook capacity, plus a dedicated component-painting booth.
Two dry conveyor booths with 72-hook and 32-hook capacity Dedicated booth for component painting Air-spray and airless application according to the coating system Controlled material issue, application sequence and inspection support Discuss this capability → 05
Unit 1 Conditioned material storage Dedicated 1,200 sq ft air-conditioned area for painting-material storage and control.
Dedicated 1,200 sq ft air-conditioned area Controlled storage of painting materials Material identification and issue control Storage practice aligned to manufacturer and job requirements Discuss this capability → 06
Unit 1 Spray & handling equipment Wagner and VR Coating air-spray and airless equipment, supported by a 5-tonne EOT crane.
Wagner and VR Coating air-spray and airless equipment 5-tonne EOT crane for controlled component handling Four 2-tonne jib cranes Dedicated component movement support at painting booths Discuss this capability → 03
Unit 2 Phosphating unit Unit 2 has a seven-tank zinc line with 1,800 × 1,200 × 1,500 mm tanks and a six-tank manganese line with 1,500 × 1,000 × 1,500 mm tanks.
Seven-tank zinc-phosphating line with 1,800 × 1,200 × 1,500 mm tanks Six-tank manganese-phosphating line with 1,500 × 1,000 × 1,500 mm tanks Iron and cold-method zinc phosphating for suitable requirements Daily or shift-based bath-strength testing with laboratory support Discuss this capability → 04
Unit 2 Powder & special-coating curing Electrostatic application is supported by three hot-air ovens for job-specific curing cycles, including a largest chamber of 2,000 × 1,800 × 1,800 mm.
Electrostatic powder application for suitable components Three hot-air ovens for job-specific curing cycles Largest curing chamber: 2,000 × 1,800 × 1,800 mm Selected anti-friction coating systems subject to approved specification Discuss this capability → 07
Both units Inspection & PDI Separate inspection, PDI and third-party-inspection offering area with quality-alert and training boards.
Environmental, surface-profile and coating-thickness checks as applicable Separate inspection and PDI offering area Support for customer and third-party inspection Job-specific acceptance records and traceability Discuss this capability → 08
Both units Packing & staging Dedicated component-packing setup and controlled staging for accepted work before dispatch.
Dedicated packing setup for accepted components Identification and protective packing Controlled staging before dispatch Release supported by applicable inspection and dispatch documentation Discuss this capability → Unit 2 · Maraimalai Nagar Phosphating & powder coating Immersion phosphating for valve and automotive components is supported by daily or shift-based bath-strength testing and a dedicated laboratory area. Current monthly phosphating capacity is 400 tonnes, with an additional 250 tonnes of spare capacity.
Zinc phosphating Manganese phosphating Iron phosphating Cold-method zinc phosphating
Planned expansion · Target 2027 Fusion Bonded Epoxy (FBE) Coating Planned for the Unit 2 facility as the next-stage expansion. FBE is not presented as a current production service until commissioning and qualification are complete.
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